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秒懂力士樂REXROTH電磁換向閥原理
更新時間:2024-01-19   點擊次數:419次

秒懂力士樂REXROTH電磁換向閥原理REXROTH電(dian)(dian)磁換(huan)向閥(fa)其結構主要(yao)是由閥(fa)體(ti)、電(dian)(dian)磁鐵(tie)(tie)、滑(hua)(hua)閥(fa)以及復(fu)(fu)位(wei)(wei)(wei)(wei)彈簧等組成。在(zai)不(bu)通電(dian)(dian)的情(qing)況下被復(fu)(fu)位(wei)(wei)(wei)(wei)彈簧保持(chi)在(zai)中間位(wei)(wei)(wei)(wei)置(zhi)(zhi)或(huo)初始位(wei)(wei)(wei)(wei)置(zhi)(zhi)上(shang)(shang)(脈沖閥(fa)除外)。電(dian)(dian)磁鐵(tie)(tie)的推(tui)(tui)力(li)通過推(tui)(tui)桿作(zuo)用在(zai)滑(hua)(hua)閥(fa)上(shang)(shang),并且把它從靜(jing)止(zhi)位(wei)(wei)(wei)(wei)置(zhi)(zhi)推(tui)(tui)到工(gong)作(zuo)位(wei)(wei)(wei)(wei)置(zhi)(zhi)上(shang)(shang)(終端位(wei)(wei)(wei)(wei)置(zhi)(zhi)),由此改變(bian)了液流的方向P→A和B→T或(huo)者P→B和A→T。當(dang)電(dian)(dian)磁鐵(tie)(tie)斷電(dian)(dian)后,滑(hua)(hua)閥(fa)被復(fu)(fu)位(wei)(wei)(wei)(wei)彈簧重新推(tui)(tui)到原來的靜(jing)止(zhi)位(wei)(wei)(wei)(wei)置(zhi)(zhi)上(shang)(shang)。在(zai)電(dian)(dian)磁鐵(tie)(tie)斷電(dian)(dian)時,用故障(zhang)檢查(cha)按鈕推(tui)(tui)動滑(hua)(hua)閥(fa)移動。

力士(shi)樂電(dian)磁換向閥(fa)采用直動式高功(gong)率電(dian)磁鐵(tie)操作,能夠精確控(kong)制(zhi)油(you)液的(de)(de)開啟(qi)、停止和方向。其安裝面油(you)口分(fen)布類(lei)型符合(he)多個標準,具有較高的(de)(de)兼容(rong)性和靈活性。

力士樂REXROTH電(dian)磁(ci)換向(xiang)閥根據所用電(dian)源的(de)不(bu)同,有以下三種:

①交(jiao)流(liu)(liu)電磁(ci)鐵(Alternating-current Solenoid)。閥用交(jiao)流(liu)(liu)電磁(ci)鐵的使用電壓一般為交(jiao)流(liu)(liu)220V,電氣線路配置(zhi)簡單。交(jiao)流(liu)(liu)電磁(ci)鐵啟動(dong)力較大(da)(da),換(huan)(huan)(huan)向時間(jian)短。但換(huan)(huan)(huan)向沖擊大(da)(da),工作時溫升(sheng)高(gao)(故其外殼(ke)設有(you)散熱筋(jin));當閥芯(xin)卡住時,電磁(ci)鐵因電流(liu)(liu)過大(da)(da)易燒壞,可靠性較差,所以切換(huan)(huan)(huan)頻(pin)率不(bu)許(xu)超過30次/分;壽命較短。

②直(zhi)(zhi)流電(dian)(dian)磁(ci)鐵(tie)(tie)(tie)(Directing-current Solenoid)。直(zhi)(zhi)流電(dian)(dian)磁(ci)鐵(tie)(tie)(tie)一(yi)般使(shi)用24V直(zhi)(zhi)流電(dian)(dian)壓(ya),因(yin)此需要直(zhi)(zhi)流電(dian)(dian)源。其(qi)優點(dian)是不會因(yin)鐵(tie)(tie)(tie)芯卡住而(er)燒壞(故其(qi)圓筒形外殼上沒有(you)散熱筋),體積(ji)小,工作可靠,允許切換(huan)頻率為120次/分,換(huan)向(xiang)沖擊小,使(shi)用壽命較長。但起動力比(bi)交流電(dian)(dian)磁(ci)鐵(tie)(tie)(tie)小。

③本整型電(dian)磁(ci)(ci)鐵(tie)。本整型指交(jiao)流(liu)本機整流(liu)型。這種(zhong)電(dian)磁(ci)(ci)鐵(tie)本身(shen)帶(dai)有(you)半波整流(liu)器(Half-wave Rectifier),可以在直(zhi)接使用(yong)交(jiao)流(liu)電(dian)源的同時,具(ju)有(you)直(zhi)流(liu)電(dian)磁(ci)(ci)鐵(tie)的結構和特(te)性。

(3)干式(shi)、油(you)浸式(shi)、濕(shi)式(shi)電磁鐵

不管是直流(liu)電(dian)磁鐵還(huan)是交流(liu)電(dian)磁,都(dou)可(ke)做(zuo)成干式的、油(you)浸(jin)式的和濕式的。

① 干(gan)式電(dian)(dian)(dian)磁(ci)鐵(tie)(tie)(tie)(tie)(Dry Solenoid)。干(gan)式電(dian)(dian)(dian)磁(ci)鐵(tie)(tie)(tie)(tie)的(de)的(de)線(xian)圈、鐵(tie)(tie)(tie)(tie)芯與(yu)扼鐵(tie)(tie)(tie)(tie)處(chu)于(yu)空(kong)氣中不和油(you)接觸,電(dian)(dian)(dian)磁(ci)鐵(tie)(tie)(tie)(tie)與(yu)閥(fa)(fa)聯結(jie)時(shi),在推(tui)桿的(de)外周有密封圈。由于(yu)回(hui)油(you)有可能滲入(ru)對中彈(dan)簧腔中,所(suo)以閥(fa)(fa)的(de)回(hui)油(you)壓力不能太高。此類(lei)電(dian)(dian)(dian)磁(ci)鐵(tie)(tie)(tie)(tie)附(fu)有手動推(tui)桿,一(yi)旦電(dian)(dian)(dian)磁(ci)鐵(tie)(tie)(tie)(tie)發(fa)生故障(zhang)時(shi)可使閥(fa)(fa)芯手動換位(wei)。此類(lei)電(dian)(dian)(dian)磁(ci)鐵(tie)(tie)(tie)(tie)是簡單液壓系(xi)統常用的(de)一(yi)種形式。

②油(you)(you)浸(jin)式(shi)(shi)電磁(ci)(ci)鐵(tie)(Oil-immersed Solenoid)。油(you)(you)浸(jin)式(shi)(shi)電磁(ci)(ci)鐵(tie)的線圈和鐵(tie)芯都(dou)浸(jin)在無壓油(you)(you)液(ye)中。推(tui)(tui)桿(gan)(gan)和銜(xian)鐵(tie)端部(bu)都(dou)裝(zhuang)有密(mi)封圈。油(you)(you)可幫助線圈散熱,且(qie)可改善推(tui)(tui)桿(gan)(gan)的潤滑條件,所以(yi)壽命遠比(bi)干式(shi)(shi)電磁(ci)(ci)鐵(tie)為長。因有多處密(mi)封,此種電磁(ci)(ci)鐵(tie)的靈敏性較差,造價較高。

③濕(shi)式(shi)(shi)電(dian)(dian)(dian)磁(ci)(ci)鐵(tie)(tie)(tie)(Wetted Solenoid)。濕(shi)式(shi)(shi)電(dian)(dian)(dian)磁(ci)(ci)鐵(tie)(tie)(tie)也叫耐(nai)壓(ya)(ya)式(shi)(shi)電(dian)(dian)(dian)磁(ci)(ci)鐵(tie)(tie)(tie),它和(he)油浸(jin)(jin)(jin)式(shi)(shi)電(dian)(dian)(dian)磁(ci)(ci)鐵(tie)(tie)(tie)不同處是推桿處無密封圈。線圈和(he)銜鐵(tie)(tie)(tie)都浸(jin)(jin)(jin)在有(you)壓(ya)(ya)油液中,故散(san)熱(re)好,摩(mo)擦小。還因油液的阻尼作(zuo)用而減(jian)小了(le)切換時的沖擊和(he)噪聲(sheng)。所以(yi)濕(shi)式(shi)(shi)電(dian)(dian)(dian)磁(ci)(ci)鐵(tie)(tie)(tie)具有(you)吸著聲(sheng)小、壽命長、溫(wen)升低等優點。是目前應用zui廣的一種電(dian)(dian)(dian)磁(ci)(ci)鐵(tie)(tie)(tie)。也有(you)人將油浸(jin)(jin)(jin)式(shi)(shi)電(dian)(dian)(dian)磁(ci)(ci)鐵(tie)(tie)(tie)和(he)耐(nai)壓(ya)(ya)式(shi)(shi)電(dian)(dian)(dian)磁(ci)(ci)鐵(tie)(tie)(tie)都叫做濕(shi)式(shi)(shi)電(dian)(dian)(dian)磁(ci)(ci)鐵(tie)(tie)(tie)。

力士樂REXROTH電磁(ci)換(huan)(huan)向(xiang)閥(fa)是通過改變油液(ye)流向(xiang)而改變執行元件運動(dong)方向(xiang)的閥(fa)。換(huan)(huan)向(xiang)閥(fa)種類(lei)很多,一般根據控(kong)制方式不同可分為手動(dong)換(huan)(huan)向(xiang)閥(fa)、機動(dong)換(huan)(huan)向(xiang)閥(fa)、電磁(ci)換(huan)(huan)向(xiang)閥(fa)、液(ye)動(dong)換(huan)(huan)向(xiang)閥(fa)、電液(ye)換(huan)(huan)向(xiang)閥(fa)等種類(lei)。本文將對這幾類(lei)換(huan)(huan)向(xiang)閥(fa)的原理(li)做簡要介紹(shao)。

1 手(shou)(shou)動(dong)(dong)(dong)換(huan)向閥:手(shou)(shou)動(dong)(dong)(dong)換(huan)向閥的操作(zuo)方式為手(shou)(shou)柄,利用(yong)杠桿原(yuan)理(li)推動(dong)(dong)(dong)閥芯在(zai)閥體(ti)內做運(yun)動(dong)(dong)(dong)實現換(huan)向。將手(shou)(shou)柄向左拉(la)時,壓力油P與A口相通(tong),壓力油進(jin)入執(zhi)行元(yuan)件(jian),而執(zhi)行元(yuan)件(jian)的回油進(jin)入B口,從T口流回油箱;向右(you)拉(la)手(shou)(shou)柄,P通(tong)B,A通(tong)T,執(zhi)行元(yuan)件(jian)將反方向運(yun)動(dong)(dong)(dong)。

2 機(ji)動換(huan)(huan)向(xiang)(xiang)閥:機(ji)動換(huan)(huan)向(xiang)(xiang)閥也叫行程換(huan)(huan)向(xiang)(xiang)閥,通過(guo)執行機(ji)構(gou)上的(de)擋鐵或凸輪運(yun)動碰到(dao)行程換(huan)(huan)向(xiang)(xiang)閥的(de)閥芯時,改(gai)變換(huan)(huan)向(xiang)(xiang)閥內部油路(lu)實現換(huan)(huan)向(xiang)(xiang)。

3 電(dian)(dian)(dian)磁(ci)(ci)換向(xiang)(xiang)(xiang)閥:電(dian)(dian)(dian)磁(ci)(ci)力士樂(le)換向(xiang)(xiang)(xiang)閥的(de)操作方式為(wei)電(dian)(dian)(dian)磁(ci)(ci)鐵(tie)的(de)吸引(yin),通過讓電(dian)(dian)(dian)磁(ci)(ci)鐵(tie)通電(dian)(dian)(dian)后對(dui)銜(xian)鐵(tie)的(de)吸引(yin),推動閥芯在(zai)閥體內運動實現換向(xiang)(xiang)(xiang),并在(zai)斷(duan)電(dian)(dian)(dian)后由(you)彈簧將(jiang)閥芯復位。圖示為(wei)力士樂(le)4WE型電(dian)(dian)(dian)磁(ci)(ci)換向(xiang)(xiang)(xiang)閥,為(wei)三位四通閥。當(dang)左側電(dian)(dian)(dian)磁(ci)(ci)鐵(tie)得(de)電(dian)(dian)(dian),推動閥芯右移,P通B,A通T;右側電(dian)(dian)(dian)磁(ci)(ci)鐵(tie)得(de)電(dian)(dian)(dian),P通A,B通T。

4 液(ye)動換(huan)向(xiang)閥(fa)(fa)(fa)(fa):液(ye)動換(huan)向(xiang)閥(fa)(fa)(fa)(fa)是以控制(zhi)油(you)(you)作(zuo)用在(zai)(zai)閥(fa)(fa)(fa)(fa)芯上,當控制(zhi)油(you)(you)有(you)壓(ya)力時控制(zhi)換(huan)向(xiang)閥(fa)(fa)(fa)(fa)換(huan)向(xiang)。液(ye)動換(huan)向(xiang)閥(fa)(fa)(fa)(fa)通常(chang)與其他換(huan)向(xiang)閥(fa)(fa)(fa)(fa)配合使用。圖示當無壓(ya)力油(you)(you)作(zuo)用,彈簧作(zuo)用在(zai)(zai)閥(fa)(fa)(fa)(fa)芯在(zai)(zai)最(zui)左(zuo)側,P通B,A通T;當有(you)壓(ya)力油(you)(you)時,閥(fa)(fa)(fa)(fa)芯右(you)移(yi),使P、T、A、B四口都不通。

5 電(dian)(dian)液(ye)換向(xiang)(xiang)閥(fa)(fa)(fa)(fa):電(dian)(dian)液(ye)換向(xiang)(xiang)閥(fa)(fa)(fa)(fa)適用于較(jiao)(jiao)大(da)流量的(de)場合,因(yin)為(wei)電(dian)(dian)磁(ci)鐵所能提供的(de)推力有限,在(zai)流量較(jiao)(jiao)大(da)時,電(dian)(dian)磁(ci)鐵將(jiang)無法推動閥(fa)(fa)(fa)(fa)芯,而(er)電(dian)(dian)液(ye)換向(xiang)(xiang)閥(fa)(fa)(fa)(fa)則是以一(yi)個電(dian)(dian)磁(ci)換向(xiang)(xiang)閥(fa)(fa)(fa)(fa)作為(wei)先導閥(fa)(fa)(fa)(fa),液(ye)控換向(xiang)(xiang)閥(fa)(fa)(fa)(fa)作為(wei)主閥(fa)(fa)(fa)(fa)。通過電(dian)(dian)磁(ci)換向(xiang)(xiang)閥(fa)(fa)(fa)(fa)的(de)換向(xiang)(xiang)改變控制油的(de)流向(xiang)(xiang),使主閥(fa)(fa)(fa)(fa)在(zai)控制油的(de)作用下實現換向(xiang)(xiang)。

力(li)士樂換向閥(fa)(fa)。上端為電(dian)(dian)磁換向閥(fa)(fa)作為先(xian)導(dao)閥(fa)(fa),下端為液(ye)動換向閥(fa)(fa)為主(zhu)(zhu)閥(fa)(fa)。先(xian)導(dao)閥(fa)(fa)的(de)兩個出油口作用主(zhu)(zhu)閥(fa)(fa)的(de)閥(fa)(fa)芯(xin)兩側。圖(tu)示為外控外泄形(xing)式,先(xian)導(dao)閥(fa)(fa)的(de)控制油X由外部(bu)引入,不與主(zhu)(zhu)油路相通(tong)(tong);先(xian)導(dao)閥(fa)(fa)的(de)回油Y單獨回油箱(xiang)。當(dang)左(zuo)側電(dian)(dian)磁鐵(tie)得電(dian)(dian)時(shi),先(xian)導(dao)閥(fa)(fa)芯(xin)右(you)移(yi),控制油X進入主(zhu)(zhu)閥(fa)(fa)芯(xin)右(you)側,推動主(zhu)(zhu)閥(fa)(fa)芯(xin)左(zuo)移(yi),使主(zhu)(zhu)油路P通(tong)(tong)A,B通(tong)(tong)T;反(fan)之,右(you)側電(dian)(dian)磁鐵(tie)得電(dian)(dian)時(shi),P通(tong)(tong)B,A通(tong)(tong)T。

工作時借著閥外的驅動(dong)傳動(dong)機構轉動(dong)驅動(dong)軸,帶動(dong)搖拐臂,啟動(dong)閥板,使工作流體時而從左入(ru)口通向(xiang)閥的下部出口,時而從右入(ru)口變(bian)換通向(xiang)下部出口,實(shi)現了周期(qi)變(bian)換流向(xiang)的目的。

這種變換(huan)閥(fa)在(zai)石油、化工(gong)生產(chan)中(zhong)有著廣(guang)泛的(de)應用(yong),在(zai)合成氨造氣系(xi)統中(zhong)最為(wei)常用(yong)。此外,換(huan)向(xiang)(xiang)閥(fa)還可作(zuo)成閥(fa)瓣式的(de)結構,多用(yong)于較(jiao)小流(liu)量的(de)場合。工(gong)作(zuo)時只需轉動手(shou)輪通過閥(fa)瓣來變換(huan)工(gong)作(zuo)流(liu)體的(de)流(liu)向(xiang)(xiang)。

REXROTH電磁換(huan)向閥4WE6系(xi)列參(can)數:

零部件及配件:焊條

標準:德標

外形:大型

類型(xing)(通道位置):先(xian)導式

適用介質:油品

形態:針式

材質:鑄鐵

用途:截止

驅動方式:手動

壓力環境:低壓

工作溫度:高溫℃

公(gong)稱通徑:10(mm)mm

連接形式:螺紋

常(chang)用的REXROTH電磁(ci)換向閥型號如下(xia):

REXROTH電磁換向閥 4WE6D/OFEG24N9K4

REXROTH電磁換向閥 4WE6EA6X/EG24N9K4

REXROTH電磁換(huan)向閥 4WE6EB6X/EG24N9K4

REXROTH電磁換(huan)向閥 4WE6HB6X/EG24N9K4

三位四通(tong)力士樂REXROTH電磁換向閥作(zuo)用優點:

動作準確、自動化程度(du)高、工作穩定可靠,但需附(fu)設驅動和冷卻系統(tong),結構較為復(fu)雜;閥瓣(ban)式結構則(ze)較簡單,多用于流(liu)量較小(xiao)的生(sheng)產工藝上(shang)。

在石油、化工、礦山和冶金等行業中,六通換向閥是一種重要的流體換向設備。該閥安裝在稀油潤滑系統輸送潤滑油的管道中。通過變換密封組件在閥體中的相對位置,使閥體各通道連通或斷開,從而控制流體的換向和啟停。秒懂力士樂REXROTH電磁換向閥原理圖如下:

QQ截圖20240119113709.png